Universal Mattress Manufacturing

Comprehensive questionnaire covering production strategy, work centers, materials, quality, costing, warehouse, data integration, and organizational requirements. Validated assumptions for 500 mattresses/week across 2 shifts with hybrid MTS+MTO production.

Detailed mapping of business needs to Odoo 19 features across Manufacturing, Inventory, Quality, Maintenance, PLM, and Shop Floor modules. Comprehensive KPI framework with dashboard mockups for OEE, cycle time, scrap rates, and cost variance.

Step-by-step configuration checklist with import templates for products, BoMs, routings, work centers, quality control points, and maintenance equipment. Includes system settings and 5-stage validation plan for pilot testing.

Complete operational workflow from triggers & planning through 10-stage production routing (Foam → Cutting → Springs → Quilting → Sewing → Upholstery → Assembly → Packaging) with quality gates, traceability, costing, and delivery fulfillment.